• BNSD High Pressure Belt For Continuous Sludge Deep Dewatering

    High Pressure Dewatering Belt

    BNSD Continuous Sludge
    Deep Dewatering Machine

    Sludge Cake Dewatering Upgrade

    Sludge Low Temperature Drying Pre-treatment

BNSD

BNSD High Pressure Belt For
Continuous Sludge Deep Dewatering

BNSD High Pressure Belt For Continuous Sludge Deep Dewatering

Introduction

The high pressure belt BNSD, continuous sludge deep dewatering technology, treats sludge cake (with average moisture content of 80%), with the addition of sludge stabilizer. After deep dewatering, the sludge moisture is reduced to below 60%, to meet landfill standards of sludge disposal. Also it can be used as extra treatment for drying, incineration, bricks making, cement kiln processing, or other treatment technologies to improve the overall dewatering process in an economic way.

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High Stability
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Low Power
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Small footprint
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Odor Control
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Easy Installation
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Automatic Operation

Working Principle

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  • Step One:
            The sludge cake, with ~80% moisture, is mixed with sludge stabilizer to reach a uniform texture.
            Under the high efficiency mixer effect, the bonds between the sludge particles is destroyed, increasing the porosity, and then discharged in form ofgranules, to improve the deep dewatering effect.

  • Step Two:
            The granulated sludge enters the continuous sludge deep dewatering machine, to achieve the extra dewatering effect under the high pressure & the intensive force of the double belts.
            According to the theory of filtration and squeezing, the thinner the sludge cake, the larger of the cake pores, the smaller moisture resistance, the better pressing & filtering effects. The secondary dewatered sludge cake is shaped like ~10mm flakes size, with moisture content below 60%, easy to crush and to dry.

  • Step Three:
            The discharged cake moisture is greatly reduced, and ready for final disposal.

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Process Flow

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Process Characteristics

Process Process advantages and characteristics
Odor control Fully enclosed design, suitable for odor collection
Installed power The installed power of the complete system cannot exceed 35 Kw, around 2 % of ancient similar system
Footprint Small footprint and same level installation, generally installed after the first dewatering process
Operation Automatic and continuous simple operation, from sludge loading to discharge
Safety Highly safe, no high pressure media, safety enclosures for the belts and the granulating system
Implementation in existing
dewatering facility
Seamless and easy installation of the units. No extra works to be done, same connection of the filtrate. No dewatering room expansion as the system has small footprint and flexible installation
Technology type High pressure belt dehydration technology High pressure plate & frame dehydration technology
Foot print Small footprint Large footprint
Civil works Can be installed without any changes, or may need slight civil modification Need large civil modification
Operation Continuous operation Intermittent operation
Installed power Around 30 kW
(based on 50 Ton/day processing)
About 250 kW
(based on 50 Ton/day processing)
Operational Performance Automatic operation, less interventions Need manpower to shovel the sludge, heavy workload
Sealing efficiency Fully sealed covers Opened equipment, poor sanitary conditions
Existing sludge dewatering unit Compatible, easy to install, no modifications needed Need equipment dismantling. Mechanical,
electrical and plumbing  modifications needed

High Pressure Belt Dewatering Machine

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Top inlet horizontal high pressure belt type BNSD continuous sludge deep dewatering machine

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Top inlet horizontal high pressure belt type BNSD continuous sludge deep dewatering machine

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Top inlet horizontal high pressure belt type BNSD continuous sludge deep dewatering machine

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Low inlet vertical type
high pressure belt type
BNSD continuous sludge
deep dewatering machine

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Skid mounted dewatering
screw press with
integrated BNSD deep
dewatering machine

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Skid Mounted
continuous sludge
dewatering machine

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BNAD High Pressure belt
sludge deep
dewatering machine

Sludge Stabilizers Preparation & Mixing Systems

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BNDM sludge stabilization mixer

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HTJY Automatic Preparation
& Dosing Unit

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BNPM Manual chemical
preparation system

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BNFM
high efficiency inline mixer

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BNPT sludge stabilizer dosing system

Specifications

Model Processing Capacity
(Ton/Hour, based on sludge inlet with 80%moisture content)
Outline Dimensions / mm Belt Width (mm) Sewage Treatment Plant Scale (m3/day) Installed Power (kw)
L W H
BNSD-0.5 0.15-0.35 4320 1200 2330 500 10,000 10
BNSD-1.0 0.3-0.8 4320 1400 2330 750 10,000-30,000 15
BNSD-2.0 0.75-1.5 4320 1700 2330 1000 30,000-50,000 20
BNSD-3.5 1.5-3.0 4320 2200 2330 1500 50,000-100,000 25
BNSD-5.0 2.5-5.0 4320 2700 2330 2000 >100000 35
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Benenv Group

Benefit the Environment

Beneny Group has more than 10 subsidiaries, with total assets of morel than 80 million USD. Benenv has more than 60 national patents and a number of international certifications, such as ISO9001 international quality system certification, CE EU certification, Ecovadis certification, etc.

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