• Gangnan Chain Plate Type Compost System

    Gangnan System

    Chain Plate Type Compost System

    Korean patented technology | 30 years of technology success |
    Achievement of more than 1000 cases

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Introduction

Gangnan Chain Plate Type Compost System is an organic fertilizer production line that can create the best aerobic fermentation environment for various organic wastes and can operate at low cost by using the chain plate turning technology with a stacking height of more than 3 meters and the aeration & oxygen supply technology. By creating the best aerobic fermentation environment, natural aerobic microorganisms and thermophilic bacteria carry out high-temperature fermentation reactions, so that the temperature in the fermentation pile can reach a maximum of 70-80°C, and the height of the pile of 3 meters can effectively preserve the heat produced by fermentation. Thereby accelerating the reaction rate of aerobic fermentation.

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Large capacity
composting Technology
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High-efficiency Crushing and Mixing Device
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Low Costs
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High fermentation efficiency
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No climate affected
Stable system
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Auto sprinkler device

Application Areas

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Sludge Treatment

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Livestock Manure Treatment

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Food Waste Treatment

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Garden Waste Treatment

System Features

* Large Capacity Composting Technology

The pile height can reach 3m, and the processing capacity per unit area is large! A production line with an area of only 1.5~2.3 acres can process every day. 
100~150 tons of organic waste mixture (moisture content 65%). 
Low civil investment cost, high performance.

* High-efficiency Crushing and Mixing Device

Uniquely designed scraper blade = stirring + crushing and granulation greatly improves fermentation efficiency and ventilation performance quickly breaks the bottom of the pile, and the 3m high pile slowly collapses and moves to a height of 5.5m and falls to form a height of 3m. The materials in the upper, middle, and lower parts of the pile are mixed at the same time without crushers, mixers, mixing workshops and material pre-storage space = saving project investment costs.

* High Fermentation Efficiency = Low Costs

* High Fermentation Efficiency = Low Costs Excellent heat preservation effect + sufficient oxygen supply = creating the best survival and breeding environment for local natural aerobic bacteria. Putting in the materials for 2~3 days, can achieve an aerobic fermentation reaction of 70~80 °C and can last for a long time.
Without adding any special bacteria, local natural aerobic bacteria can also effectively carry out aerobic fermentation reaction = Avoid special microbial contamination in different places and save the processing costs.
High efficiency oxygen supply and turning efficiency can effectively save treatment costs per ton = Ton processing electricity fee is lower than 60 yuan/ton.

* No Climate Affected,Stable System

Fully enclosed fermentation zone + 3m high thickness material has good insulation effect = In the cold winter (outdoor temperature minus 15~20℃), the indoor temperature can also be maintained at 20~25℃, It is not affected by the climate and operates stably throughout the year.

* Automatic Spraying Device

Part of the filtrate from solid-liquid separation or the wastewater from the deodorization system is recycled through the automatic spraying system as a water supplement to promote fermentation, to realize zero discharge of self-generated sewage from the fermentation tank.

Structure Principle

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Turning System

  • A masterpiece from 30 years of developed technology.
  • Turning performance is unique.
  • Superior durability.
  • Fully automatic and intelligent operation.
  • Mixing, turning, stirring, transfer functions.

Oxygen Supply System

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South Korea's patented oxygen supply pipe network;The oxygen supply pipe network covers the whole fermentation zone without dead angle (one oxygen supply point every 25 cm); The use of high-pressure blower (ultra-high pressure above 400 mBar) is maintenance-free for one-time construction and has strong durability; The hourly oxygen supply per m3 of material is not less than 3.6 m3.

Deodorization System

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Energy-efficient micro-negative pressure deodorization solution; Effectively remove vapor and odor generated by the fermentation tank; According to the odor composition, it can be composed of multiple layers of deodorization.

Automatic Control System

It adopts the current domestic mainstream advanced remote automatic control system to use mobile phones, computers, and other devices, which are easy to use. The function of fermentation tank operation status monitoring and energy consumption statistics can be used for 24-hour remote monitoring of important monitoring points. Through the mobile wireless network (5G), workshop site and cloud service high-speed connection, abnormality, and fault alarm, wearing parts replacement cycle notification and other functions are monitored.

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Fermentation Process

Fermentation Process

Fermentation Operation Process

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Specifications

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Specifications KN100 KN150
Fermentation tank size (reinforced cement structure) Width 10m * height 3.2m * length 100m;
1,000m² = 1.5 MY (civil engineering investment)
(plant height requirement 9m, lowest point 7m or more)
Width 15m * height 3.2m * length 100m;
1,500m² = 2.3 MY (civil engineering investment)
(plant height requirement 9m, lowest point 7m or more)
Daily processing capacity 120 m³ of material (moisture content 65%) = approx. 100 tons 182 m³ of material (65% moisture) = approx. 150 tons
Electricity consumption The overall facility is 5,680 kwh/day, about 57 kwh/ton/day The overall facility is 8,237 kwh/day about 55 kwh/ton/day
System composition 1 set of automatic turning system, 1 set of aeration pipe network, 23 blower units, deodorization scrubber (4 sets), remote monitoring system, installation (test run) 1 set of automatic turning system, 1 set of aeration pipe network,34 sets of feeding blowers, 6 sets of deodorizing scrubbers,remote monitoring system, installation (test run)

Technical Parameters

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Project Gangnam System Other Trough Aerobic Turning Techniques
A single production linehas a capacity of 100 tons Each production line can hold 3000 m³ of organic waste and has a daily processing capacity of 100 tons (moisture content 65%, 120 m³). Each production line can accommodate 500~1500m³ organic waste, daily processing capacity of 10~30 tons (moisture content 65%, 20~60m³).
Finished product quality guarantee The maturity of the final organic fertilizer product can reach 100% The ripe degree can only reach less than 60%, and subsequent post-ripening fermentation treatment is required to reach 100%.
Oxygen supply and moisture regulation Special aeration system and leaching water spraying system ensure the oxygen supply and moisture regulation environment required for organic fertilizer fermentation. The oxygen supply tank system supplies oxygen, which is easy to be blocked by leaching water and piles, and manual watering is required to adjust when the material is too dry, and maintenance is required for each material change.
Deodorize Provide self-developed special scrubber + biological filtration deodorization system. Most use biological filtration deodorization systems.
Raw material pre-storage workshop Special aeration system and leaching water spraying system ensure the oxygen supply and moisture regulation environment required for organic fertilizer fermentation. Requires pre-storage workshops for organic waste (feces and sludge, etc.) and moisture-regulating materials (straw, wood chips, etc.)
Mixing workshop The waste and moisture adjustment materials put in separately can be stirred and mixed in a balanced manner after a flipping and mixing operation, without the need for a mixing workshop. The waste needs to be thoroughly mixed and stirred with the moisture conditioner before it can be put into the fermentation tank.
Fermentation feeds and auxiliary materials The material moves 4m from the inlet port to the direction of the discharge port after each turning, and about 20~25 flips (the turning operation can be carried out once in 1~2 days) can fill the entire fermentation tank and start automatic discharge (120~180 m³/time). Conveyors and spreaders are used to transport the mixed material to the fermentation tank and lay the material.
Turning and discharging The turning and throwing machine (chain plate type or strip stacking type) performs the turning operation. After a certain period of time (15~25 days), all the compost will be moved out and the fermentation tank will be cleaned, and then the feeding and spreading operations will be carried out.

Manual Fermentation
(A facility that processes 100 tons per day)

Only 2 people (1 person for piling, 1 person for transfer (forklift driver)) labor cost advantage. 6 people are required (1 person for raw material warehouse management, 1 person for fermentation mixing and feeding, 1 person for spreading, 1 person for piling, 1 person for discharging, 1 person for transfer (forklift driver)).
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Benenv Group

Benefit the Environment

Beneny Group has more than 10 subsidiaries, with total assets of morel than 80 million USD. Benenv has more than 60 national patents and a number of international certifications, such as ISO9001 international quality system certification, CE EU certification, Ecovadis certification, etc.

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