• Super Rotary Sludge Dryer

    Super Rotary
    Sludge Dryer

    Sludge Reduction Equipment

    No-clogging system / Clean & Pollution free / High Efficiency


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Super Rotary Sludge Dryer

The Super rotary sludge dryer is a developed equipment by Jiangsu Benenv Environmental Technologies Co., Ltd. It incorporates the efforts of experts in the field of drying and carbonization from Japan, and universities professors. This equipment uses clean energy as heating and adopts direct drying method. The moisture content of the material can be reduced to 10%.

Compared with direct sludge heating and drying, the super rotary sludge dryer requires less energy and reduces carbon emissions, which meets the international low-carbon environmental protection requirements.

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High thermal efficiency
Low energy consumption
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No blockage due
to sludge bonding
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Small footprint
Low investment cost
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Clean process
Pollution free
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Wide application

Simple operation/Low maintenance

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Dried product added value

Application Areas

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Municipal Sludge

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Dyeing Sludge

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Livestock Manure

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Electroplate Sludge

Structure Principle

Super Rotary Sludge Dryer
Super Rotary Sludge Dryer

        * Drying Principle

        The sludge cake is pre-crushed by the stirring device of the feeding hopper, then conveyed by the twin-screw feeder to the main rotating drum, where the sludge will be crushed into small pieces of size 1-3 mm. The wall plates of the drum drives the small sludge particles forward, by lifting and dropping it, while being continuously stirred and crushed by the disintegrating shaft. The specific surface area of the material increases the contact area with the hot air and accelerates the drying process with high efficiency.

Process Flow

Super Rotary Sludge Dryer

Equipment Layout Reference Drawing

Super Rotary Sludge Dryer

Specifications

Standard Models Dimensions(mm) Equipment Weight(ton) Material Handling Capacity (Kg/hr.) Water Evaporation Capacity (Kg/hr.)
L W H
BRD-150 7000 2215 2270 6.5 200~240 150~180
BRD-300 8000 3500 3200 10 400~480 300~360
BRD-500 8600 3700 3600 17 650~800 500~600
BRD-1000 10500 4600 4500 28 1300~1600 1000~1200
BRD-2000 12000 5800 4600 65 2600~3200 2000~2400
BRD-2500 14500 7200 5200 76.5 3250~4000 2500~3000

Product Comparative Advantage

    * Based on evaporation of 1 ton of water

Parameters Belt Dryer Pump Belt Dryer Disc Dryer Rotary Kiln Dryer Super Rotary Sludge Dryer
Thermal efficiency 30% 30%~40% 30%~40% 40% 70%
Power (kw/hr.) 70 65 60 55 50
Exhaust air volume (m3/min) 200 60 60 140 120
Final moisture 30%~40% <40% 35% 35% 10%
Drying method Direct drying Indirect drying Indirect drying Direct drying Direct drying
Operating cost High Medium High High Low
Investment cost Medium Medium High Medium Medium

References

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Benenv Group

Benefit the Environment

Beneny Group has more than 10 subsidiaries, with total assets of morel than 80 million USD. Benenv has more than 60 national patents and a number of international certifications, such as ISO9001 international quality system certification, CE EU certification, Ecovadis certification, etc.

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