Oily Sludge Treatment Solution

Oily Sludge Definition

It refers to the oil produced by mixing the oil and the produced water in the oil & gas fields, refining process with the ground soil, oil tanks bottom sludge and the oily sludge water mixed product produced by ETPs and STPs.

Classification of Oily Sludge

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Thin Oil
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High Concentration Oil
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Ordinary Heavy Oil
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Extra heavy Oil
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Super thick Oil

Process

* Treatment process for high liquid content (fluid) oily materials

1. Pretreatment:

- Fluidized liquefaction
- Debris separation

2. Heating materials:

Quenching and deemulsifying Coagulation/flocculation

3. Solid-liquid separation and dehydration:

(Three-phase separation)

4. Oil recycling;
Water treatment;
Solid bacterial composting

5. Thermal analysis processing Indirect heat treatment
Recycle valuable items

6. Disposal of residues Cool down and reduce dust
Residue detection

* Treatment process for high solid oil (solid) materials

1. Debris cleanup
Excavation transportation

2. Pretreatment:

Material crushing screening

3. Thermal analysis processing Indirect heat treatment
Recycle valuable items

4. Disposal of residues Cool down and reduce dust
Residue detection

Material Balance

* Calculate based on a capacity of 5t/h:
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— Core Equipment —

OTD Robot Remote Control Dredging

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OTD-U1 Hippo series
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OTD-U2 Mole series

The full range of equipment meets the application of explosion-proof 0/1/2 area

  • There is no large area of obstacles and vulnerable objects under the water
  • Cleaning of underground closed pools, pipe networks, and box culvert silt
  • The mud at the bottom of the pond after the water has been emptied
  • Cooling towers, circulating pools, sewage plants, box culverts, culverts, lakes and rivers for silt cleaning
  • Cleaning of crude oil tanks, sludge tanks and other high-solids materials Oil tank farms, pools of narrow spaces

OTS Reduction / Recycling

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OTB - Oil Slick Collection Unit
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OTT - Conveying Suction Unit
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OTH - Thermal Medium Supply Unit
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OAW-Chemical Preparation and Dosing Unit
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OTM - Sorting and Quenching and Tempering Unit
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OTS - Separation Purification Unit

Vehicle-mounted Mobile Devices

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Sludge Drying and Carbonization System

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Through the drying and carbonization technology, the sludge can be reduced by 90%, and the carbonized products produced at the back end can be used as soil amendments, deodorants, dehydration aids, etc., to achieve resource utilization.

Drying Part: The sludge is crushed into 1-5mm particles size , directly blown by hot air at 150C.The discharge sludge moisture is 25%.
Carbonization part: External heating sealed pyrolysis system.The temperature is adjustable between 400-600 ℃C.In lack of Oxyger 
the generated H2,CO,Oils,syngas... are recovered and reused in the drying system, saving energy & operating cost.
Integrated drying and cabonization system.: igh-temperature tail gas from carbonizer is reused for drying reducing the energy consumption of dryer, then no needfor an independent emission treatment for the carbonizer.

References

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SINOPEC Jiujiang Petrochemical

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North China Oilfield

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Zhijiang City, Hubei Province

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Huaibin County, Henan Province
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Benenv Group

Benefit the Environment

Beneny Group has more than 10 subsidiaries, with total assets of morel than 80 million USD. Benenv has more than 60 national patents and a number of international certifications, such as ISO9001 international quality system certification, CE EU certification, Ecovadis certification, etc.

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